How To Customize Lithium Battery Pack？
Date: 2025-08-26 Categories: Solutions
Driven by the declining cost per kilowatt-hour, the shift from lead-acid to lithium-ion batteries is rapidly becoming a dominant trend, igniting an energy upgrade revolution across industries. Compared to traditional lead-acid technology, lithium offers transformative performance enhancements—including significantly lighter weight, extended range, and superior cycle life—making it the ideal power source for applications ranging from e-bikes to large-scale energy storage systems.
The customization of lithium-ion battery packs is a process of design and manufacturing tailored to meet a client's specific requirements for dimensions, operating environment, power, and runtime. This procedure involves selecting the appropriate cells (e.g., LFP 3.2V or NCM 3.7V), configuring them in series and parallel to achieve the target voltage and capacity, and integrating a Battery Management System (BMS) and a custom enclosure.
Key Customization Parameters
| Parameter Category | Details & Specifications |
|---|---|
| Application | e.g., ESS (0.2C), EV (3C-8C) |
| Chemistry | NCM (for high energy density) / LFP (for long cycle life) |
| Cell Type | Cylindrical, Pouch, or Prismatic – selected based on size and structural stability requirements. |
| Voltage & Capacity | Voltage is determined by motor power. Higher capacity enables longer runtime. |
| Size Constraints | Please provide precise dimensions or 3D drawings for an optimal fit. |
| Ports & Interfaces | Confirm output/input port types and wiring specifications. |
| Motor Power | Rated and peak power determine continuous/peak discharge current. |
| Operating Temperature | Standard: Charging 0–45°C / Discharging -20–55°C. Low-temperature heating systems are available. |
| Charging Time | Standard and fast-charging options are supported. |
| Communication Protocol | e.g., CAN, RS485, RS232 – confirm compatibility with your device. |
| Other Requirements | e.g., Enclosure material (IP rating), color, accessories. |
Customization Workflow (≈30 days total)
- Days 1–4: Requirement review + quotation
- Days 5–8: Design + evaluation
- Days 9–10: Design validation
- Days 11–25: Production (after payment)
- Days 26–28: Testing
- Days 29–30: Packaging + delivery
Notes:
- Tooling cost: Free design service; ABS shell mold cost refundable after reaching order quantity
- Certification: Cell certifications available; full pack certification (e.g., CE) can be arranged at extra cost and time (7–21 days)
We specialize in lithium battery R&D and serve clients globally with end-to-end support—from design and assembly to testing and shipping.
